1. PCB layout is the finest techniques with the highest limitation in the design process. Even the wire cloth engineers with over ten-year experience would feel poor in wiring. Having faced all kinds of problems, he knows the result for each wiring, which makes him have no idea on the wiring. But the master is still there. They have very rational knowledge, but also with some feelings of self-creation to wiring, which makes the wire have beautiful artistic sense.


    Followings are some good tips and points:

    First of all, it comes to a basic introduction, PCB layers can be divided into single, double and multi-layer. Single-layer is now basically eliminated. Two-layer board with a lot of sound systems now was used generally as a power amplifier board. Multi-layer refers to four layers and 4 layers above the plate, in general 4-layer density components for less demanding It will suffice. From the perspective of hole, it can be divided into the through-hole, blind hole, and buried hole. Through-hole is a hole is straight from the top to the bottom through; the blind hole is worn from the top or bottom of the hole to the middle layer, then do not continue to wear, this advantage is not the position of the through-hole from the beginning to the end of the block, other layers in the upper position of the hole can still trace; buried hole. Buried hole is the middle layer to the middle layer, which was buried and the surface is completely invisible. FIG details are as follows
     

     
    Before automatic wiring, interactive requirements in advance with relatively high for wiring, input and output terminals of adjacent edges should be parallel, which can avoid reflection interference. When necessary, plus ground isolation is needed and the wiring of two adjacent layers are perpendicular to each other, because the parallel more prone to parasitic coupling. Automatic routing depends on good layout, can be pre-set routing rules, such as the number of tracks, the number of holes, step number and so bent. Generally the first to explore cabling, rapid short-term connectivity, and through the labyrinth wiring, the wiring should be global routing fabric path optimization, it can disconnect the line has cloth as needed and try to re-wiring, thereby improving the overall effect of the wiring.

    For the layout, it is a principle of separate digital and analog possible to make a principle is not slow and fast approaching. The basic principle is to separate digital ground and analog ground, digital ground as are the switching device, the current in the switch of the moment are great, do not move when they very small, so the digital ground and analog ground can not be mixed together. A recommended layout can be as shown below.


     


    1 Notices on Wiring between power supply and ground

    (1)It must add decoupling capacitors between power supply and ground. Be sure to power through again after decoupling capacitors connected to the chip's pins in the figure below lists the wrong connection of several laws and a proper connection method, we refer to the following facing. Have you ever made such kind of mistake? Decoupling capacitors in general has two functions, one is to provide instant high-current chips, the second is to remove the power supply noise, on the one hand is to make the power supply to minimize noise impact chips, on the other hand is the noise generated by the chip will not affect the power supply.

     
    (2)Try to widen the power supply and the ground, which is better than the power ground line width. The relationship is: Ground> power cables> Signal line

    (3) You can use a large area of copper layer as the ground and put in place on the PCB where is not used to connect  the ground, for ground use, or made of multi-layer, power, ground floor of the occupation.


    2 Solutions tomixed digital circuits and analog circuits ?


    Now, many of PCB circuit is no longer a single function, but rather by the digital and analog circuits mixed composition, so when the wiring on the need to consider mutual interference between them, especially to line noise.



    Due to the high frequency digital circuits, analog circuits strong sensitivity of the signal line, the high-frequency signal lines should be as far as possible away from the sensitive analog circuit devices, but it is for the entire PCB, PCB ground node only to the outside world, and it is necessary to issue the PCB internal processing resolution digital circuits and analog circuits common ground, but in an internal circuit board, and analog circuits to digital circuits are physically separate, but connected with the outside world in PCB the interface (such as plugs, etc.). And analog circuits to a digital circuit is a little short, please note that only one connection point, and there are no common ground on the PCB, which is determined by the system design.



    3 Dealing with line corner
     
    Typically there will be at the corner of the line thickness changes, but when the diameter line thickness changes, will be some reflection of the phenomenon. Corner the way for changes in the thickness of the line, at right angles to the worst, 45-degree angle is better, the fillet is the best. But rounded on the PCB design in terms of handling more trouble, it is generally look at the sensitivity of the signal, and generally the signal can be a 45-degree angle, and only those who are very sensitive to the line only need to use the fillet.



    4 Checking design rules after wiring

    Whatever you do, after the completion of every inspection, just like when we test if there is time remaining to be our answer to be checked, which is an important way for us to get a high score, as we draw PCB board, too. So that we can be more sure that we draw out the circuit board is qualified products. We generally check the following aspects:

    (1) Between the lines, the line and the component pad, wire and through hole component pads and the through-hole, through-hole and through hole , are their distances reasonable and meet production requirements? 

    (2)Is the width between power line and ground appropriate? If it is tightly coupled (low impedance) between the power supply and ground, whether there can make the PCB ground widened place.  

    (3)Have you taken the best practices for critical signal cable, such as the length of the shortest line added protection, input lines and output lines are clearly separated.


    (4)For analog and digital circuit, is there separate ground wire. 

    (5)whether the PCB after adding the pattern (as shown, graphing) may cause short-circuit signal.
      
    (6)Modification to some unfavorable linear
     
    (7)Whether the PCB plus a processing line, solder meets the requirements of the production process, solder size is appropriate, the character flag is pressure pads on the device, so as not to affect the quality of electrical equipment.


    (8)For the multilayer, the frame edge of power formation is reduced, such as power strata exposed copper-board likely to cause a short circuit.

    In short, the above techniques and methods are essentials from experience, it is worth learning from the drawing board when the PCB, PCB diagram in painting process in addition to proficiency drawing tools, but also have a solid theoretical knowledge and extensive practical experience, which can help you quickly and efficiently complete your PCB Fig. But there is very important that must be careful, whether it is the wiring or the overall layout very carefully every step seriously, because of a small mistake you may cause your final product becomes waste, and also look for not what went wrong, so we'd rather spend more time drawing process of careful checking the details of a problem are reluctant to go back to check, so it may take more time. In short, the process of drawing, we should pay attention to the details of PCB.


     Attn: If you need pcb design, pcb manufacture, pcb assembly service, plz feel free to contact me. Email: contact@hampoo.com. Website:http://ems.hampoo.com


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  2. What do you need to get a quote on a PCB assembly? This is a great question and often a source of confusion. There are four basic documents and exactly how they are transmitted depends on your company’s tools; we can work together to figure out what best fits your circumstance. Here we'll explain what documents are necessary, as well as what information they should all contain, and their role in the quote process.
     
    The basic documents are:
    1. Bare Board Print
    2. Assembly Print
    3. Bill of Materials
    4. Approved Vendor List

    Bare-Board Print - Commonly referred to as a fabrication drawing or fab drawing, this print gives us the basic documents required to have your bare PCB fabricated. The bare-board print should include outer dimensions, board thickness, material, finish, number of holes along with the smallest hole size required, the number of layers required, solder-mask color one side or both, silkscreen color one side or both, and any other cost drivers. Lastly, your bare-board print should include both part number and revision. Typical file formats include gerber files, or better yet, ODB++ files.
     
    Tips: Always Check Your Data – After any and all revisions to your drawings, ensure that all necessary changes are made to your assembly print and bare-board print, and that revision numbers match on all the documents. Mismatched revision numbers are a leading cause of confusion during quoting and first-time builds.
    Assembly Print - Essentially the manufacturer’s blueprint, it shows the location of the parts, as well as any information on special markings or packaging required for the PCB. Like the bare-board print, the assembly print should include the assembly part number and revision. Most commonly provided in a PDF document.

    Bill of Materials - (BOM) is the controlling document for components. At a minimum the BOM should have an internal part number, description, quantity per, and a reference designator for each line item. Often BOMs include the approved vendor list (AVL), eliminating the need for a separate AVL. Best-practice BOMs will include the fab part number and revision. BOMs are most commonly provided in Excel format. Please note, we will need separate drawings for any custom parts (i.e. cable assemblies, sheet metal, machining) to obtain pricing for these items.
     
    Tips: Practice Consistency – Make a standard format for your BOM that is easy to navigate and remains constant through every revision. The best file format to use is Excel, and it’s best to have a single line for each part number (called a ‘flat file’).
    Approved Vendor List - (AVL) provides the manufacturer and the manufacturer’s part number associated with your internal part number (IPN) or reference. There can be multiple approved manufacturers for each IPN. Commonly this information is included as part of the BOM.
     
    Tips: Keep Records of Previous Revisions - It’s important to keep documentation on all previous versions of your design.
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