1. No matter where you are in the global electronics supply chain, you’ve probably heard the phrase, “I need it now.” In this fast-moving, ever-evolving industry, we hear that a lot.
    What drives what happens now? A critical combination of the latest technology and knowledge, which is what you’ll find at IPC APEX EXPO 2015.
    Starting with the opening keynote with Robbie Bach, former president of entertainment and devices at Microsoft and Xbox visionary, you’ll learn about the triumph of a strategic process that brought together a disparate group of talented individuals who applied entrepreneurship to build a successful consumer business within the larger Microsoft structure.
    On the show floor, you’ll see and compare equipment from more than 440 of industry’s top suppliers, discover new processes to gain greater efficiency and uncover news solutions that will help improve your bottom line.
    In keeping with the event’s theme, “Upgrade Your Tech-NOW-ledgy” the technical conference will feature approximately 100 technical papers detailing original research and innovations from industry experts around the world.
    For best practices in design, lead-free technologies, materials, process improvement, solder joint reliability, PCB fabrication and materials, quality and reliability, the more than 30 professional development courses will go beyond theory to provide practical solutions you can implement now.
    With so many outstanding courses and technical papers to choose from, and the world’s elite subject matter experts to interact with, your best registration option is the All-Access Package. This package will save you a significant amount off a la carte options, but more importantly provide the maximum learning experience for your investment.
    The All-Access Package includes the technical conference, conference proceedings, standards development committee meetings, a choice of up to five half-days of professional development courses, event essentials, luncheons, design forum, and if you’re a senior-level executive – PCB supply chain leadership or EMS management council meetings.
    If you want to upgrade your tech-NOW-ledgy, IPC APEX EXPO 2015 is THE place to be. For more information or to register, visit www.IPCAPEXEXPO.org.

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  2. Silk screen is normally used to identify components on the component side, test points, PCB and PCBA part numbers, warning symbols, company logos and manufacturer markers. It isn’t uncommon to have silkscreen required for the solder side as well. But if you are price sensitive, you need to know the work required to produce two silk screens is simply twice as much as one.

    Silk screening requires specially formulated inks. Standard colors are black, white and yellow. Non-standard colors can be requested but will impact your cost and your lead time.

    At one time, PCB CAD software allowed for a few standard fonts to be used in silk screen layers. Now many packages allow for all available system fonts to be used. Be careful when choosing your font. It may seem interesting to pick a “show card gothic” font, but remember someone may have to try and read it later.

    PCB manufacturers are required by IPC to provide both a manufacturer’s mark and an identifier which will allow for lot tracing if problems occur. Although there are no strict standards for where these markings appear, manufacturers will generally try to place them in non-critical areas. But just because you know the board will also double as a backlit equipment faceplate with your company logo doesn’t mean your PCB manufacturer will. If you require these markings to be placed in a specific area or omitted, you need to specify it in your communications with the manufacturer. 

    Screen-printing is done when the boards are still panelized prior to the application of the final finish or routing/v-scoring.

    Conventional silk-screening requires polyester screens stretched across aluminum frames. Solvent resistant emulsions are used to coat the screens prior to imaging. Both the screen and panel must be registered precisely to ensure proper alignment. This method of screening requires the following equipment: Laser photo plotter to produce the initial film, UV printer, spray developer and curing ovens. Screens can be cleaned and reclaimed to be used again although not for jobs which require high resolutions.
    Currently three methods are available for applying the “Ident” to the PCB.
    §  Manual screen-printing can be utilized when line widths are greater than 7 mil (0.007”) and the registration tolerance is 5 mil.
    §  LPI (Liquid Photo Imaging) provides more accuracy and legibility than manual screening and is employed when line widths are greater than 4mil.

    §  DLP (Direct Legend Printing) is the most accurate and legible of the 3 processes but also has the highest cost for consumables.
    The art of manual silk-screening takes time to develop. At Hampoo, our master crafts people have been practicing their art for over 12years. Some of the parameters to be considered include the viscosity of the ink, room temperature, humidity, age of the ink and hardener and line resolution. From these variables the correct amount and distribution of ink is derived and even the pressure of the stroke will impact the final outcome. Today, just like when I first joined Hampoo, I am amazed at the artworks we create in the screening department.

    PCB layout designers sometimes forget to double-check their ident layers before sending designs to PCB fabrication. Designers should avoid putting ident overtop circuit pads, should avoid using excessively tiny text and should allow for registration tolerances.
    So how can you know more about Silk-screening help you reduce your PCB costs?
    Requesting silk-screening on one side will only cut your artwork costs in half. Sticking with standard colors and larger geometries will also prove beneficial. Understanding these constraints can help you to get a better PCB pricing.

    Hampoo was founded in year 2003 as a high-tech enterprise which research, development and innovation for various electronic products, and devoted to be a global leading electronic product and service provider. Hampoo, base in Shenzhen, offers one stop electronic manufacturing service for customers, including PCB design, pcb fabrication, PCB assembly and pcb components sourcing. With over 12 years experience, Hampoo has gained a lot customers on the strength of excellent service and bespoke service.
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  3. The printed circuit board technology has seen great strides in electronic manufacturing, but the general construction of pcbs hasn’t changed in many decades. A sheet of copper is bonded to an insulating material such as FR4. Generally these copper planes are added in pairs with a single plane of FR4 between the two copper planes. Using this technology, up to 16 layers in extreme cases can be bonded together to form the PCB.

    The most simple pcb design would be a 2 layer board. This would include two copper layers on the front and the back from which your component footprints, vias, and traces would be etched away. This will allow interconnect from the components and the top and bottom planes as needed. In order to keep the pcb manufacturing costs down only place components on the top side of your board. If you’re space constrained and run out of room it is permissible to place components on the backside of the board but look carefully at the soldering technology used to manufacture the board.

    Going to a 4 layer board brings about another layer that you should become familiar with. Using a pair of layers for the boards main power is called the power planes. You’ll still keep the top and bottom layers for routing your nets, and the two inner layers become your main power and ground layers. These power planes are key to making your board routable in many cases, and they are critical for high speed pcb design.

    One last thing to keep in mind is Cost. A small 2 layer pcb will probably cost you around $30 in a low quantity. An equivalent 4 layer board will cost about double that at $60. The more layers you add the more its’ going to cost. If you’re looking for a large quantity price point the 2 layer board will run you around $5 in 100 pc qty. The point here is that you should only use as many layers as your circuit design really calls for. Experience with a couple of board will be your best bet in determining how many layers you need, but until then start with 2 layers and work your way up.

    About Hampoo:


    Hampoo was founded in year 2003 as a high-tech enterprise which research, development and innovation for various electronic products, and devoted to be a global leading electronic product and service provider. Hampoo, base in Shenzhen, offers one stop electronic manufacturing service for customers, including PCB design, pcb fabrication, PCB assembly and pcb components sourcing. With over 12 years experience, Hampoo has gained a lot customers on the strength of excellent service and bespoke service.

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  4. There are many factors that can damage printed circuit boards. Today I'd like to talk about something that has damage to printed circuit boards.  Although printed circuit boards may be able to sustain high amounts of electricity and the movement of an immense amount of data from one component to the next, simple atmospheric and chemical interactions can render PCBs inert and useless. Some of these environments are overlooked often and can be incredibly damaging to circuitry. What circumstances do you need to be leery of when storing or placing these electronic devices?
    a. Areas High in Static Electricity
    Static electricity can do a great deal of damage to circuit boards especially if these devices are currently being used. Even statically charged dust can cause damage such as cleaning a computer case without shutting off the power. Your storage or project area should be free of any static creating products such as carpets and other kinds of fabric. Although it takes more static electricity to damage inert components, there is still the risk that it will.
    b. Areas High in Moisture
    Humidity and dampness can destroy electrical components. It is this reason that many project developers will utilize dehumidifiers within the project area or dry storage. While a television can certainly withstand some water damage without sustaining permanent, direct damage, any water crossing two channels on the PCB will cause a short unless it is completely dry. This is aside from the capability of developing molds on certain devices due to cold and damp areas.
    c. Direct Animal Damage
    In many warehouses and storage areas, mice and rats can deal damage to electronic products by turning wires and other PCB components into nests. Animals such as cats can ultimately destroy circuit boards by spraying urine on them. As feline urine is a similar composition to ammonia, it has the capacity to melt away many of the components on the PCB itself.
    d. Areas High in Dust
    Aside from statically charged dust particles, dust itself can be damaging if not cleaned from the PCB before use. This is often seen in electronic devices such as computers, televisions and other entertainment devices that have open ventilation. Dust acts like insulation that will reduce the efficiency of heat dissipation within any particular electronic device.
    e. Chemical Storage Areas
    Storing cleaning solutions and other chemicals near electronics can have adverse effects as well. As the fumes of some chemicals are corrosive in nature, these mixtures can slowly eat away at a PCB eventually destroying the unit. Some organizations have witnessed this outcome due to storing networking switches in cleaning closets and other areas where chemicals are often placed.
    While quality PCBs can withstand more abuse when it comes to usage, most will be affected by any of the above situations. If your project is planned to be in direct contact with any harmful environment preventative measures can save you a lot of money and time.
    About Hampoo:
    Hampoo was founded in year 2003 as a high-tech enterprise which research, development and innovation for various electronic products, and devoted to be a global leading electronic product and service provider. Hampoo, base in Shenzhen, offers one stop electronic manufacturing service for customers, including PCB design, pcb fabrication, PCB assembly and pcb components sourcing. With over 12 years experience, Hampoo has gained a lot customers on the strength of excellent service and bespoke service. 

    Contact:
    Email:info@hampoo.com
    Website: http://ems.hampoo.com

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  5. As the company’s size and business increased, Electronic manufacturing service (EMS) division of Hampoo Electronics has moved to a new office. It covers an area of 4,000 square meters. Besides office areas, the new office also has warehouse for electronics, precious material, packaging material, end product and product lab, aging room, dust-free work shop. Perfect facilities enable us to develop, design and assembly simultaneously, help to save time of new product development, and enhance production efficiency.


    This moving fully proved that Hampoo has confidence with future development in PCB business. Meanwhile, it also showed that Hampoo devoted to improve the working environment, encourage creativity. The new office for EMS division has much improved in hardware facilities and software environment, which takes staff work and study conditions to a new level. Faced with new working environment, all members of EMS division committed to do their best in the next work, and wildly expand our business.  

     

    Hampoo was founded in year 2003 as a high-tech enterprise which research, development and innovation for various electronic products, and devoted to be a global leading electronic product and service provider. Hampoo, base in Shenzhen, offers one stop electronic manufacturing service for customers, including PCB design, pcb fabrication, PCB assembly and pcb components sourcing. With over 12 years experience, Hampoo has gained a lot customers on the strength of excellent service and bespoke service. Heartfelt thanks to all new and existing customers for the company’s long support, and hampoo will provide dedicated service to return your prond love. Also welcome to visit our new office. Below is the contact for Xixiang factory.



    Contact:
    Address: 3rd Floor Internet Creative Park, NO. 2005 Xingye Rd, Bao’an District, Shenzhen, Guangdong, China, 518057.
    Phone: 86-755-8618 5500-2072
    Email: info@hampoo.com    
    Website: http://ems.hampoo.com
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  6. Research and Markets: Global and Chinese FPCB (Flexible Printed Circuit Board) Industry Report, 2014 | Business Wire
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